Steel plate pretreatment production line profile pretreatment production line product introduction:
The steel plate profile surface pretreatment line refers to the treatment process of the surface of the steel in the state of raw materials to derust and apply a layer of workshop primer. After the surface is pretreated, the steel can optimize its manufacturing process, improve the numerical control cutting efficiency, ensure the quality of the cut, and extend the life of the cutting tool. Improve the product's corrosion resistance and surface quality.
Steel plate pretreatment production line profile pretreatment production line structure composition and use: It mainly consists of conveying system, preheating device, shot blasting, painting, drying system, dust removal and paint mist treatment system, electrical control system and so on. According to different models, the processing width is between 1m and 5m. The pretreatment production line has been widely used in shipbuilding, automotive, shipbreaking, elevator, chemical, locomotive and other industries.
The steel plate profile pretreatment production line has the following characteristics:
1. The whole machine adopts PLC automatic control, with color touch screen human-machine interface, high degree of automation, simple operation and maintenance;
2. The whole line transportation adopts frequency conversion speed control;
3. The paint reciprocating mechanism uses a dedicated reciprocating slide module, which is driven by imported servo motors, with high accuracy and low noise. Good reliability.
4, using the United States Graco airless spray system, uniform and reliable spraying. Low maintenance workload.
5. Using pulse back blow filter to remove dust, environmental protection and economy, and high dust removal efficiency.
Technical parameters of steel plate pretreatment production line profile pretreatment production line:
The following are the technical parameters of various models. Please choose different models according to the characteristics of the workpiece. If there is no model suitable for your workpiece, our company will design a suitable non-standard model according to the customer's needs, which will be more conducive to the improvement of production efficiency and reduce resource waste and cost.
Note: 1. The specifications and technical parameters in the above table are only the parameters of our conventional products.
| Item type || QXY-1500 || QXY-2000 || QXY-2500 || QXY-3000 || QXY-3500 || QXY-4000 |
| Shot blaster || 4 ~ 6 || 6 || 6 || 6 || 6 ~ 8 || 8 |
| Single shot blasting machine motor power || 15 ~ 22kw || 15 ~ 30kw || 15 ~ 30kw || 22 ~ 37kw || 22 ~ 37kw || 22 ~ 37kw |
| Cleaning speed || 1 ~ 5m / min (Sa2.5 level, calculated according to the cleaning steel plate, depending on the power of the shot blasting machine) |
| Electrical control system || The entire line is frequency-converted, PLC controlled, with touch screen, and reciprocating spray painting using imported servo motor control |
| drying || Electric heating, fuel heating, gas heating or far-infrared heating can be used according to user requirements |
| Steel plate || width || mm || 1000-1500 || 1000-2000 || 1000-2500 || 1000-3000 || 1000-3500 || 1000-4000 |
| thickness || mm || 5-32 || 5-32 || 5-32 || 5-60 || 5-60 || 6-80 |
| length || mm || 6000-12000 || 6000-12000 || 6000-12000 || 6000-12000 || 6000-12000 || 6000-12000 |
| Section steel || Section size || mm || 1000 × 250 || 1000 × 300 || 1500 × 300 || 1500 × 300 ||
| length || mm || 2400 × 12000 || 2400 × 12000 || 2400 × 12000 || 2400 × 12000 || 2400 × 12000 || 2400 × 12000 |
| member || Maximum width || mm || 800 × 300 || 1500 × 300 || 1500 || 800 |
| maximum height || mm || 500 || 500 |
| maximum height || mm || 2400-12000 || 2400-12000 || 2400-12000 || 2400-12000 || 2400-12000 |
| Roller load || T / m || 1 || 1500 |
| Paint film thickness || um || 15-25 || 15-25 |
| Total equipment power || Determine according to the actual situation |
| Equipment footprint || The equipment is about 50m long (based on the board length of 12m), covers an area of 5-9m (excluding the dust removal system), and is 7-8m high (excluding the depth of the pit) |
| Pit size || 1.5 ~ 3.5m, waterproof, no leakage |
2. The company can also determine the technical parameters according to the specific requirements of customers, tailored to customers. Welcome friends from all walks of life to call us for a letter!
Steel plate pretreatment production line profile pretreatment production line safety operation precautions <br /> In order to ensure the safety of equipment and personnel, during the normal work and maintenance must pay attention to the following matters:
1. It is not allowed to open the blasting room maintenance door while the equipment is running. Before maintenance, the power of relevant equipment in the shot blasting room must be turned off before personnel can enter.
2. Before repairing field equipment and electrical components, turn off the corresponding power switches (knife switch and automatic air switch), and notify the operator of the main console. During maintenance, be careful not to drop or forget objects such as tools or parts in the running mechanism to avoid accidents after the equipment is started.
3. All protection devices such as chains and V-belts can only be removed during maintenance, and they should be reset immediately after the work is completed.
4. When the roller table is moving, it is not allowed to cross from above the roller table.
5. In the shot blasting area, the floor must be kept clean, and no shots can be present to avoid slipping and falling.
6. Before starting each time, the operator in the main control room must notify the on-site personnel to make preparations. The main control room and on-site operators must concentrate their energy and work carefully and must not leave the job.
7. During the entire production process, if an abnormal situation is found, you can press the emergency stop button to stop the operation of the roller table and close the fan valve. During maintenance, be careful not to drop or forget objects such as tools or parts in the running mechanism to avoid accidents after the equipment is started.
Quality commitment for steel plate profile pretreatment line:
1. Steel plates and profiles required by the product.
2. All steel plates, profiles or components that make up the equipment are uniformly derusted and sprayed with a maintenance primer.
3. Various supporting standard parts, such as bearings, motors, reducers, etc.
4. Load test of key components shot blasting plant, dry running test of various motion institutions.
5. Design and quality inspection personnel set up a special quality supervision team to supervise the implementation of the above steps to ensure product quality.
After-sale guarantee for steel plate profile pretreatment line:
1. "Three Guarantees" is implemented for product quality, and the "Three Guarantees" period is one year;
2. During the three-guarantee period, repairs and replacements of electrical control and mechanical parts failures and damaged parts due to normal use (except man-made and wearing parts);
3. The after-sales service implements a "24-hour" response, that is, the user contacts our company's after-sales service office (phone: 0515-83752966) to ensure that the phone is resolved within 24 hours or someone is sent out.